3M Electrical Tapes (ECMRO) - tape Portfolio...3M CONFIDENTIAL 3M ELECTRICAL TAPES 3M PVC ... Scotch 130C 30 MIL (0.76 mm) LINERLESS SPLICING TAPE ... Scotch 130C Applications RUBBER TAPES

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3M Electro Communication Business - Europe 3M 2007. All Rights Reserved.Seref Cekic / Central Technical Service, Neuss-GermanyEC&MRO Tapes Portfolio Training3M Electrical Tapes (EC&MRO)product presentation, March 2010 23M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALContent EC&MRO Electrical Tapes x Markets Overview Basic Technical Terminologies for Tapes PVC (VINYL) Tapes and Applications Premium, Mid-Range vs. General Use Tapes Corrosion Protection Tapes Rubber Tapes and Applications Mastic Tapes and Applications Other / Special Tapes in EC&MRO portfolio Special Application Areas Telecom applications Automotive Application Mining applications33M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALELECTRICAL TAPESElectrical ApplicationsAutomotiveApplicationsHeavy IndustryElectricians ElectriciansTelecom OperatorsEquipmentManufacturersHarnessManufacturersTelecom ApplicationsDirectS23S13DirectS33+TemflexS23S13MasticsDistS33+S35MasticsDist Dist Temflex S31S23ScotchfilDistTemflexS23TDirect/distS88S23TScotchfilScotch130CMastic2228DirectS88S23TScotchfilScotch 130CMastic 2228DirectMid Range tapeCable / SpliceAppl. / Manuf.PowerUtilitiesMarketing Mix 3M EC&MRO Tapes x MarketsMining43M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALBasic Technical TerminologiesCONTINUOUSOPERATING TEMPERATUREIN C FOR 20 000 HOURS 18015513012010590CATEGORY TEMPERATUREacc. to IEC 60216200220240INSULATION CLASSacc. to IEC 60085HFBEAYNRSInsulation Temperature ClassTemperature Classdefines the temperature at which the tape will perform for continuous operation.(acc. to IEC for 20 000 hrs)e.g Class F = 155C 53M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALBasic Technical TerminologiesWhat is ELECTRIC STRENGTH?Electrical PropertiesWhat is its unit? Electric Strength (or Dielectric Breakdown) (V)(Voltage where a single layer of tape will show electrical failure)63M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALElectrical Tests TestsELECTRIC STRENGTH (Dielectric Breakdown) (V or V/mm)TAPEBRASS50 +/- 2 g500V/sec 6 mmIEC 60454-2IEC 60243-173M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALBasic Technical TerminologiesWhat is ADHESION?Physical PropertiesWhat is its unit? Adhesion (to Steel) (N/10mm) (Force necessary to remove the tape from a steel surface)83M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALADHESION to STEEL (N/10mm)TAPEUNDER TESTTEST EQUIPMENTin acc. to ISO 1184300 mm/minDRIVEN JAW OFTESTING MACHINEFIXED JAW OFTESTING MACHINEIEC 60454-2Tests93M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALBasic Technical TerminologiesWhat are TENSILE STRENGTH and ELONGATION?Physical PropertiesWhat are their units? Tensile Strength (Breaking Strength) (N/10mm)(The force required to break the tape) Elongation (%)(Percent inrease in length of tape at breaking point)103M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL TENSILE (BREAKING) STRENGTH (N/10mm) ELONGATION (%)IEC 60454-2STRETCHED TAPETEST EQUIPMENTin acc. to ISO 1184300 mm/minFIXED JAW OFTESTING MACHINEDRIVEN JAW OFTESTING MACHINETests113M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL3MTM EC&MRO Electrical Tape Overview123M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL3M ELECTRICAL TAPES3M PVC (VINYL)TAPES3M RUBBER & SPECIAL TAPESPremium TapesMid range TapesGU Tapes Rubber TapesEPRSemi-conductiveTape3M PVC (Vinyl) and Rubber TapesSuper 33+Super 88SCOTCH 35SCOTCH 780TEMFLEX 1500 and 1300SCOTCH 23, 130CSCOTCH 13SCOTCHRAP SCOTCH 70Electrical Tape Overview/Product RangeCorrosion Prot. TapesRubber TapeSilicone 133M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL Insulating cables and connections Three tiers of PVC (Vinyl) Scotch Super 33+, (Super 88)Scotch 780, Temflex 1500 and Temflex 1300 Main application and properties Electrical Insulation (mainly Low Voltage) Primary Insulation, Secondary Insulation, Indoor and Outdoor Use Mechanical Protection Abrasion, Impact, Cut Through, Harnessing Bundling, Jacketing Environmental Protection Moisture, Corrosion and Chemical Color Coding & IdentificationElectrical Insulation, Protection & Identification(PVC) Electrical Insulation Mechanical Protection Environmental Protection Color Coding & Identification143M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALPVC Tapes, Premium vs. General Use Tapes Temperature range Minimum application temperature Max. (Continuous) operating temperature Adhesive / adhesion Type / amount of plasticizer Handling characteristics Conformability & stretchability CostGU TapeMid RangePremium0C 90 C-10 C 80 C105 C-18 CIEC Type 7 classification(-18C to 90C)(-10C to 80C)IEC Type 5 classification(0C to 90C)(0C to 90C) 90 C0C GU TapeMin. Appl. Temp.Max. (Cont.)Opr. Temp.153M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALUL and CSA Specifications (different than IEC)90 C90 C90 Cacc. toIEC163M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALDifferent Agency Approvals UL CSA VDE /IEC173M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALPremium TapesPRODUCT THICKNESSScotch Super 88 IEC Type 7 (VDE approved) 0,220 mmScotch Super 33+ IEC Type 7 (VDE approved) 0,177 mmScotch 35 IEC Type 5 (VDE approved) 0,177 mmAVAILABLE COLORSPVC TAPESSuper 33+ and Super 88 -18 C to 90 C acc. to IEC (Type 7)105 C acc. to CSA80 C acc. to ULSuper 35 0 C to 90 C acc. to IEC (Type 5)105 C acc. to CSA80 C acc. to ULAll have UL, CSA, VDE approvals and IEC classified183M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALCORROSION PROTECTION TAPESPremium TapesProduct Thickness Available colors Scotchrap 50 0,25 mm Scotchrap 51 0,500 mm PVC TAPESUSE:Anywhere chemicals can attackmetal surfaces on piping, conduit, fittings & closuresu Chemical Plantsu Water Treatment Facilitiesu Power Plans u Refineriesu Pipelinesu Mines* Black printed or unprinted193M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL Primary electrical insulation for splicing cables on all solid dielectric cables (i.e. XLPE, EPR) up to 69 kV Building up hand applied stress cones on MV splices and terminations Replacing semi-conductive layers of MV cables Jacketing on medium voltage splices and terminations Moisture sealing terminations, electrical connections Bus bar insulation End-sealing power cablesRubber and Mastic Tape Applications Primary insulation Moisrure Sealing Bus Bar Insulation Cable end-sealing203M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALRubber and Mastic Tapes for LV and MVScotch 13 Self Fusing Semi-conductive EPR TapeScotch 23 Self Fusing EPR TapeScotch 130C Self Bonding EPR TapeScotch 70 Self Fusing Silicone Rubber TapeScotchfil Putty Tape (EPR)Scotch 2228 Rubber Mastic TapeScotch 2229 Sealing CompoundM213M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 1330 MIL (0.76 mm)SEMI-CONDUCTING TAPEu Self-fusingu On lineru Printed on itself and on liner (CAUTION, Semi-Conducting / Self-Fusing Tape)RUBBER TAPE (Semi-conductive)223M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 13 ApplicationsRUBBER TAPESu REPLACING SEMI-CONDUCTIVE LAYERS OF MV CABLEu SMOOTH THE CONNECTORu Scotch 13 self-fusing tape is wrapped on the connector as half-overlapped and with printed side coming out.u If you apply printed side in, functionally no issue, BUT then you can not differentiate it from Scotch 23 tape, because in this case both look simply black and you may make mistakes at installations.122233M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALCold Shrink Splice QS 2000EInline Splice Installation 92/93/94-AS 6x0-1RUBBER TAPESScotch 13 Applications243M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 2330 MIL (0.76 mm)ALL-VOLTAGE SPLICING TAPEu Self-fusingu On lineru Insulating up to 69 kVRUBBER TAPES (Insulating)Scotch 130C30 MIL (0.76 mm)LINERLESS SPLICING TAPEu Self-bondingu Linerlessu Insulating up to 69 kVu High thermal conductivityScotch 7012 MIL (0.30 mm)SILICONE RUBBER TAPEu Self-fusingu On lineru Class "H", arc and track resistant insulation253M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 23 ApplicationsRUBBER TAPESu PRIMARY ELECTRICAL INSULATIONfor splicing and terminating up to 69 kV on allsolid dielectric cables (i.e. XLPE, EPR)u This means you can replace an XLPE or EPR insulation of a MV cable by wrapping several layers of # 23 tape stretched about 50-70% and half-overlapped until you reach the required insulation thickness. IMPORTANT is to obtain an air void free insulation layer due to self-fusing feature of #23 tape.34Scotch 2220Stress Control Tape4263M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALSelf Fusing Rubber Tape Scotch 23 application1 423273M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 130C ApplicationsRUBBER TAPESu PRIMARY ELECTRICAL INSULATIONfor splicing and terminating up to 69 kV on allsolid dielectric cables (i.e. XLPE, EPR)u You can use #130C tape the same as #23 tape. Difference is such that #23 tape is more practical when used on 3 core cables splices than using #130C tape, For 3 core splices you have to use short strips of the tape rather than applying directly from a roll because a roll can not be easily passed between the cable cores. # 23 tape will not have any problems here, but #130C tape will, Because #130C has a sticky side and it sticks to itself and makes it difficult when you try to pass its strips between the cores.u Therefore, #130C is used more with 1 core cables/splices.283M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 130C ApplicationsRUBBER TAPESu PRIMARY ELECTRICAL INSULATIONfor splicing and terminating up to 69 kV on allsolid dielectric cables (i.e. XLPE, EPR)u #130C tape has higher thermal conductivity than #23 tape. Therefore it is preferable to use it for splicing at higher voltages. Higher voltage means more layers of insulation tape and thicker insulation and in this case #130C tape offers the advantage of dissipating the heat of the splice to outside better at its operation and increasing the life time of splice. There are examples of customer made splice designs with #130C tape even higher than 69 kV due to this property (high therm. cond.).293M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 13 ApplicationsRUBBER TAPESu REPLACING SEMI-CONDUCTIVELAYERS OF MV CABLEu Scotch 13 self-fusing tape is wrapped over the insulation made by using Scotch 23 tape as half-overlapped and with printed side coming out. u If you apply printed side in, functionally no issue, BUT then you can not differentiate it from Scotch 23 tape because in this case both look simply black and you may make mistakes at installations.455303M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALMV SPLICING WITH RUBBER TAPES and OTHERSshowing ALL TOGETHER12 35467Outer ProtectionExample:PVC tape + resinor Cold ShrinkorHeat ShrinkExample: Section of a Tape Splice for 10 kV XLPE cable, an old technology, but still valid313M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 70 ApplicationsRUBBER TAPESu SEALING TOP END (on cable lug) OF QT II SILICONE TERMINATIONu HIGH TEMPERATURE RESISTANCE (180 C)(other than termination applications)u Scotch 70 self-fusing tape is made of silicone rubber, like the silicone material of QT II termination. Its layers fuses to itself and also almost to the silicone material of QT II and provides an excellent seal.u It is a high track resistance material (resistance to surface currents) like QT II insulation body. This means it also resists to surface currents on the termination and adds to long life of the termination.u Also used for other applications while Scotch 70 tape has 180 C continuous operating temperature. 323M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALFILLERS IN TAPE FORMu SCOTCHFIL Electrical Insulating Putty- Rubber-based, elastic, 3.175 mm thick- Insulate LV connections up to 1000 V- Fill irregularities and voids in LV joints- Create resin dam in resin-pressure joints- Moisture sealu Scotch 2228 RUBBER MASTIC TAPE- E.P.R. backing with a tacky, temperature stable mastic, 1.65 mm thick- Superior moisture sealing- Electrical insulation for 1 - 30 kV bus bar connections- Environment and corrosion protection for MV bus bar connectionsu Scotch-Seal 2229 COMPOUND- Un-backed tacky mastic on a liner, 3.175 mm thick- Insulating, padding and sealing, waterproofing and protecting of electrical connections and other objects against adverse environmentRUBBER TAPES and family333M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALBUS BAR INSULATION with Scotch 130C or Scotch 2228RUBBER TAPES APPLICATIONS343M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALMoisture Sealing Applications Connections that need sealing from moisture/the elements Mastic only (2229), overwrap with vinyl for abrasion resistance Rubber mastic (2228), overwrap with vinyl for abrasion resistance Vinyl mastic (2210/2200), vinyl incorporatedMASTIC TAPES APPLICATIONS353M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALOther Tapes in EC&MRO Portfoliou Scotch 2220 Stress Control Tape (K-Tape)u Scotch 401 Semi-Conducting Crepe Paper Tapeu Scotch 404 Insulating Crepe Paper Tapeu Scotch 24 Electrical Shielding Tape (Cu mesh)u Scotch 27 & 69 Glass Cloth Tapes (130 C and 180 C)u Scotch 45 Polyester Film/Glass Filament Tapeu Scotch 77 Fire & Electric Arc Proofing Tapeu Scotch Vinyl Mastic 2210/2200 Tape / Padsu VM Tape Vinyl Mastic Tape (from CMD)u Scotch 9545 Colored cloth tape u Scotch 2234 Cable Jacket Repair Tape363M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALOIL IMPREGNATED CREPE PAPER TAPESScotch 401 Semi-Conducting Crepe Paper TapeScotch 404 Insulating Crepe Paper Tapeare used for tape splices on oil impregnated cables 373M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 24 Electrical Shielding TapeScotch 2220 Electrical Stress Control Tape383M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALMV SPLICING WITH RUBBER TAPES and OTHERSALL TOGETHER12 35467Outer ProtectionExample:PVC tape + resinor Cold ShrinkorHeat ShrinkExample: Section of a Tape Splice for 10 kV XLPE cable, an old technology, but still valid393M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 77 Fire-Retardant Electric Arc Proofing Tape403M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 77 Tape can be stretched to obtain a snug, wrinkle-free layer which will conform to the cable.Wrap Scotch 77 Tape in half-lapped layers.Installation TechniqueD. Hellbusch 10.9.2002413M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL423M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL433M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIAL443M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALScotch 2234 CABLE JACKET REPAIRScotch Heavy Duty Tape 2234 On-site, quick, universal cable repair Tough, abrasion resistant Moisture, chemical and oil-resistant, flexible, heavy-duty backing 453M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALMining applications / Cable jacket repairScotch Heavy Duty Mining Tape 31 Scotch Mining Tape 31 is approved by MSHA (Mining Safety & Health Administration) as the outer jacketing of the 3M Mining Cable Splice Kits 3100 Series. The tape is printed with the MSHA logo On-site, quick, universal cable repair Abrasion, water and oil-resistant, flexible, heavy-duty backing Moisture-resistant, self-healing, flame-retardant mastic MSHA-Approved463M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALTelecom applications Coax Cable Sealing application Scotch 23, Rubber self fusing tape for sealing Scotch 2229 Sealing Compound Scotch Super 33+ or Scotch Super 88, PVC tape for UV protection 473M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALELECTRICAL TAPESElectrical ApplicationsAutomotiveApplicationsHeavy IndustryElectricians ElectriciansTelecom OperatorsEquipmentManufacturersHarnessManufacturersTelecom ApplicationsDirectS23S13DirectS33+TemflexS23S13MasticsDistS33+S35MasticsDist Dist Temflex S31S23ScotchfilDistTemflexS23TDirect/distS88S23TScotchfilScotch130CMastic2228DirectS88S23TScotchfilScotch 130CMastic 2228DirectMid Range tapeCable / SpliceAppl. / Manuf.PowerUtilitiesMarketing Mix 3M EC&MRO Tapes x MarketsMining483M Electrical Markets Division 3M 2007. All Rights Reserved. 3M CONFIDENTIALSome Basic TerminologyAdhesive TransferTransfer of adhesive during unwind and removal.ElongationThe distance a tape will stretch lengthwise before breaking, expressed as a percentage.FlaggingA peeling away from the surface of the end of the tape.TelescopingA sliding of the tape layers one over the other.PeakingLarge singular upheavals in the outer layers of a rollGappingOpenings between layers of tape within a rollIrregular unwindThe act of removing the tape from the roll.. Hard and irregularwith raspy noiseAdhesion to backingThe bond produced by the adhesion on the tape backing in Newton by cmAdhesion to steelThe bond produced by the adhesion on the tape on a piece of steel in Newton by cm

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